INTRODUCING...
DEVIATION DETECTION
Our solution, like an experienced welder's eye, can detect potentially detrimental indicators that may lead to various defects.
MACHINE INDEPENDENT
Our AI-powered components can correlate deviations in quality indicators to root-causes, which accelerates the troubleshooting process
ACTIONABLE INSIGHT
Seamless, integrable hardware collects data and sends feedback to a remote monitoring unit. Notifications and commands will locate the defect.
Inspection 4.0
First to monitor welding operation quality in real-time via process-level quality indicators using advanced Machine Learning software.
What we offer
Inspection 4.0 automates inspection by implementing ML-powered software detection for any deviation by notifying in real-time thereby eliminating chance of recurring error
Our current Installation allows for:
​
-
Automated Detection Real-time Inspection
-
100% of parts inspected
-
No-training required
-
Defect Detection
-
Post-process inspection
-
2 - 10% of parts inspected
-
Decreased operating expenses
-
Increased Quality and production efficiency
-
Seamless Integration
-
Decreased lead time
-
Automated inspection process
Automated Inspection
FLEXIBLE SOFTWARE INTEGRATION
Our current Installation allows for:
​
-
Decreased operating expenses
-
Increased quality and production efficiency
-
Seamless Integration
​​
-
No training required to operate
-
Decreased lead time
-
Automated inspection process
HUMAN INSPECTION:
DEFECT DETECTION
POST - PROCESS INSPECTION
2 - 10% OF PARTS INSPECTED
INSPECTION 4.0
AUTOMATED DETECTION
REAL-TIME INSPECTION
100% OF PARTS INSPECTED
MULTI-CELL MONITORING
100% CONSISTENCY
NO-TRAINING REQUIRED
Risks we eliminate:
-
Profit loss due to reworks
Predict process defects vs finding them after the process
​
-
Delays and backlogs from downtime
Address issues in real-time
​
-
Defective product and reliability loss
Monitor quality of each and every part vs batch samples
​
​
Real-Time Quality Management
INSPECTION 4.0
​​
​Remote monitoring allows for fully automated welding inspection process.
​​
Our advanced camera installation allows remote monitoring of both optical and positional data
​​
Virtual Weld Master accelerates troubleshooting by directing users to the root-cause of the deviations
​​
Real-time monitoring with electrical sensors
​​
Indications released when deviation passes abnormality threshold
Current drawbacks
Weld monitoring remains human dependent even in robotic lines
Lack of real-time data and human inspection leads to downtime up to twice the length of the welding process
Defects found after welding process will have significant rework costs and increased downtime